PP Maoming Petrochemical K8009(PPB‑M09)Resin

PP Maoming Petrochemical K8009(PPB‑M09)Resin

Material Introduction: PP Maoming Petrochemical K8009 (PPB‑M09) is high‑impact block‑copolymer polypropylene. It possesses favorable rigidity, excellent impact resistance especially under low‑temperature environment and good processing flowability.

Main Applications

Automotive industry: automobile components.

Home appliances: household appliance parts & housings, washing machine components.

Daily‑use articles: household goods and containers.

Electrical & electronics: electrical equipment housings and electrical elements.

Performance Parameters

Performance Category Test Item Test Condition Reference Value Unit Reference Standard Remarks & Interpretation
Basic Properties Melt Flow Rate(MFR) 230℃/2.16kg 8.5‑9.0 g/10 min GB/T 3682.1‑2018, ASTM D1238 Medium‑high‑flow impact‑copolymer PP.
  Density 23℃ 0.90‑0.902 g/cm³ ASTM D792 Typical PP density range.
  Molding Shrinkage 23℃ 1.4‑1.8 % FPC Method, ASTM D955 Mold‑design compensation reference.
Mechanical Properties Tensile Yield Strength 23℃ 23‑26 MPa ASTM D638, ISO 527 Tensile yield performance.
  Flexural Modulus 23℃ 1030‑1150 MPa ASTM D790, ISO 178 Rigidity index.
  Elongation at Break 23℃ >200 % ASTM D638 Good ductility.
  Charpy Notched Impact Strength 23℃ 20 kJ/m² GB/T 1043.1‑2008 Room‑temperature impact toughness.
  Izod Notched Impact Strength -20℃ 4.9‑6 kJ/m² ASTM D256 Low‑temperature impact resistance.
  Rockwell Hardness R‑scale,23℃ 75‑85 ASTM D785 Surface hardness.
Thermal Properties Heat‑Distortion Temperature(HDT) 0.45 MPa, non‑annealed 85‑95 ASTM D648, ISO 75 Heat‑resistance reference.
  Vicat Softening Temperature To be confirmed Data pending.
Other Properties Ash content mass fraction <0.03 % GB/T 9345.1‑2008
  Pellet appearance(colored pellet) ≤5 pcs/kg SH/T1541 Particle quality indicator.
  Pellet appearance(over‑size & fine pellet) ≤100 pcs/kg SH/T1541

Injection‑Molding Process Parameters

Process Item Suggested Range / Description Remarks
Drying treatment Generally unnecessary; dry at 80℃ for 1‑2 h if damp under poor storage condition PP low‑moisture‑absorption feature.
Barrel rear zone(feed section) 160‑200℃ Prevent thermal degradation.
Barrel middle zone(compression section) 180‑220℃
Barrel front zone(metering section) 200‑240℃
Nozzle temperature 200‑240℃
Mold temperature 40‑80℃, recommended 50℃ Crystallization mainly determined by mold temperature. Low temperature: poor surface, weld‑line and flow‑mark risks; high temperature will cause warpage.
Injection pressure 80‑140 MPa(800‑1400 bar), max 1500‑1800 bar Raise pressure for thin‑wall or complex‑structure parts.
Holding pressure 30%‑60% or 80% of injection pressure Prevent sink mark and excessive shrinkage; holding time accounts for ~30% of cycle time.
Injection speed High‑speed injection preferred Reduce internal stress and deformation; may cause bubbles and flow marks for partial molds.
Screw speed High screw speed(linear velocity 1.3 m/s) is permitted Complete plasticization before cooling phase finishes.
Runner & gate Runner diameter:4‑7 mm. Pin‑point gate:length 1‑1.5 mm, min diameter 0.7 mm. Edge gate:short length (~0.7 mm), depth=1/2 wall‑thickness, width=2×wall‑thickness.
Mold venting: vent depth 0.025‑0.038 mm, width 1.5 mm for good exhaust.

Disclaimer: All above data is for reference only.

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